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What Are the Four Components of Fugitive Emission Packing Designs and Why Are They Important?

What Are the Four Components of Fugitive Emission Packing Designs and Why Are They Important?

Setpoint Integrated Solutions, Inc. has multiple options when it comes to ensuring you are meeting regulations regarding fugitive emissions. Here we spotlight Masoneilan*

When ensuring low emission packing, what components are needed, and why are they important?

  1. Packing Rings – The primary sealing rings of the set. Through management of a “packing stress level”, these rings do the majority of the sealing that we desire from the set. The materials are selected to have a combination of strength and low permeability, while minimizing frictional effects on the moving component.
  2.  Top & Bottom End Rings – These may also contribute to sealing, but the primary function is to provide a reinforcement and “anti-extrusion” effect for the packing rings.
  3.  Packing Follower – While the follower also provides extrusion resistance, its primary function is to transfer loading uniformly to the packing set. A spherical mating surface with the packing flange ensures a consistent application of load transmission.
  4.  Live-loading – Typically a series of springs that may be embedded into a packing flange (as shown), placed on top of the packing flange, or embedded in the packing follower. The spring sets provide a constant loading (to provide the packing stress) and maintain that load for a period of time reducing the frequency of manual adjustments. While not called out below, it should be noted that through proper torque applied to the packing nuts, the spring load is generated. Maintenance of this torque is critical to ensuring low leakage rates.
    It should also be noted that the valve body-bonnet joint is also a source of emissions. For ISO qualified designs, this joint is tested and part of the qualification.

The illustration below shows a typical arrangement for low emission packing.

Packing
Live Loaded Packing Arrangement

When choosing an arrangement for Low Emissions Packing to prevent Fugitive Emissions, be sure to reach out to Setpoint Integrated Solutions for all your needs.

*Trademark of GE

This information comes from the document:

“Masoneilan* Fugitive Emission Packing Selection Guide 02/2017 GE Oil & Gas”

© 2017 General Electric Company. All rights reserved.

Do You Know What a ROSoV is?

A Remote Operated Shutoff Valve with Failsafe Actuation for Emergency Shutdown duties is a key safeguard for your tank farm

Setpoint Integrated Solutions, Inc. (Setpoint IS) is proud to represent top-tier OEMs such as our partner Rotork.  The following content is courtesy of Rotork plc, and can be found here.

The video below showcases more information on ROSoVs and their role in safeguarding tank farms.

Is Your Section 1 Boiler Safety Valve Body Wall Eroding?

Is Your Section 1 Boiler Safety Valve Body Wall Eroding?

Is your Section 1 Boiler Safety Valve Body Wall Eroding? With many of these valves being original installation, making it is possible that  75% of all current Boiler valves were installed in the 1960’s*,  the answer is probably yes.

Body wall deterioration can occur over time in any process, and is an often overlooked factor in the review and repair of a safety valve population. Other issues related to the body wall thickness factor are that the availability of old design parts is declining, and the nozzle height of older models is different than what is available today.

The National Board Inspection Code does not address the wall thickness of Safety Valves as a component of the VR Program. This could lead to failure if the wall thickness is not sufficient for the pressure / reaction force that is acting on it. If this feature is never checked in accordance with a standard, it could prove to be the feature that causes a failure.

Additionally, inspecting the body wall thickness of your safety valve population helps to minimize the risk associated  with the current long lead time for new Safety Valves. Anticipating outages before they can occur helps to position end users to be their most competitive.

So how do you know when the  wall thickness has become to thin?

ASME B16.34, Table 3B showcases the ASME Valve Body Minimum Wall Thickness* calculations per diameter and pressure class.  Utilizing this table will help better inform the end user of the state of their valve body wall, leading to prevention of a failure.

The circles identify areas in which body wall inspection may not be a requirement of the Valve’s repair process. The areas are the ones that Setpoint IS recommends reviewing to check if they adhere to ASME B16.34-2013 Table 3B.

 

As the experts in the service, maintenance, and repair of Safety Valves, Setpoint Integrated Solutions stands by as a trusted partner to inspect your safety valve population. We look forward to helping you identify issues before they occur while improving safety and mitigating costly downtime.

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*Citation of the age of valves still in service found in  “America’s Aging Generation Fleet” – Neil Powell, analyst for SNL Energy, as found here.

*Citation of ASME 6.1.1 of B16.34-2013 regarding Wall Thickness, which states: “For inspection purposes the wall thickness of valve bodies at the time of manufacture, except as indicated in paras. 6.1.3 through 6.1.7, 6.2, and 6.7, shall be no less than the minimum values “tm” either as shown in table 3A or table 3B or calculated using the equation shown in Mandatory Appendix VI (which yield essentially the same result). Linear interpolation may be used for wall thickness values intermediate to those listed or calculated. See Nonmandatory appendix B, section B-5 for an explanation of the interpolation procedure. The minimum thickness requirement for the body wall is applicable only as measured from internal walled surfaces. Minimum wall thickness shall not include liners, linings, or cartridges.

*Citation: This work was produced in collaboration with Bart Collins, Vice President, Operations, Precision Pump & Valve Service 

Setpoint IS Appears in Baton Rouge Business Report

Setpoint IS Appears in Baton Rouge Business Report

Setpoint Integrated Solutions, Inc. (Setpoint IS) has been featured in the Baton Rouge Business Report. Click here for more information.

The article, featured in the recurring  Secrets of Success series, describes how Setpoint IS is focused on  anticipating future failures and helping customers minimize downtime.

By having the manpower, products, and capabilities, Setpoint Integrated Solutions can diagnose and fix problems before they occur.